What are the responsibilities and job description for the Production Manager position at Ward Manufacturing Company?
About Us: Ward Manufacturing Co., Inc. is a family-owned company specializing in precision metal stamping, serving industries like heavy machinery for over 80 years. Our production floor is equipped with a range of 34 stamping presses from 5 to 330 tons, including both Mechanical and Servo presses, and we are committed to a culture of quality and safety. Join our team and contribute to our long-standing tradition of precision manufacturing excellence.
The Production Manager will be responsible for optimizing production operations, developing a structured approach to training, and ensuring key performance targets are met. This role will be instrumental in identifying inefficiencies, implementing process improvements, and fostering a positive and accountable work environment.
Key Responsibilities:
Process Optimization & Efficiency Improvement
- Analyze production workflows, identifying bottlenecks and inefficiencies.
- Develop and implement strategies to improve OEE, focusing on availability, performance, and quality.
- Utilize Lean Manufacturing and Six Sigma principles to drive continuous improvement initiatives.
- Ensure proper utilization of equipment and personnel to maximize output and minimize downtime.
Key Performance Indicators (KPIs):
- OEE Improvement: Increase efficiency metrics through structured process enhancements.
- Improvement of Setup / Changeover Time: Improve time it takes to get jobs out and other jobs in and approved.
- Downtime Reduction: Identify and eliminate root causes of unplanned machine stoppages.
- Scrap & Rework Reduction: Implement quality improvements to minimize material waste.
- Training & Workforce Development: Establish a structured training program for operators and supervisors.
- Production Throughput: Improve cycle times and ensure on-time delivery of customer orders.
Daily Operational Responsibilities:
- Oversee daily production operations, ensuring alignment with production schedules.
- Monitor equipment utilization and collaborate with maintenance to prevent breakdowns.
- Work closely with supervisors and production staff to ensure smooth workflow and problem resolution.
- Ensure adherence to safety regulations and promote a safety-first culture.
- Maintain communication with cross-functional teams, including Quality, Engineering, and Supply Chain, to align production goals.
- Lead daily or weekly production meetings to review KPIs and drive accountability.
Qualifications:
- 5 years of experience in a manufacturing leadership role (Production Manager, Manufacturing Engineer, or similar).
- Strong knowledge and Hands on experience of Progressive and Compound Tool and Die.
- Strong knowledge of OEE principles, process optimization, and Lean Manufacturing.
- Experience in training and developing production teams.
- Hands-on problem-solving approach to improving efficiency and reducing waste.
- Ability to analyze production data and drive performance-based decision-making.
- Familiarity with stamping presses and metal fabrication is highly preferred.
- Strong communication skills with a focus on team-building and positive culture development.