Sr. Validation Engineer

Job Summary

The Sr. Validation Engineer is responsible for the validation and verification of Electric Vehicle (EV) systems and components, ensuring they meet customer, regulatory, and internal quality standards. This role requires the development and execution of test plans and procedures, the analysis of test data, and collaboration with cross-functional engineering teams to resolve issues and drive product improvement. The Validation Engineer works closely with design, software, and systems teams to support the release of robust and reliable vehicle systems. Maintaining detailed test documentation, communicating results effectively, and contributing to continuous improvement efforts are critical aspects of this role. In addition, the engineer will mentor and support junior developers while working closely with cross functional teams and external partners to drive the development and implementation of new software solutions. Maintaining clean, well-documented code while adhering to best practices in vehicle quality, security, and performance is essential.

Essential Duties

• Develop validation strategies and plans for Electric Vehicle systems and components, including software, hardware, and mechanical subsystems.
• Create and execute test procedures, including functional, environmental, durability, and performance testing, in accordance with industry standards and customer requirements.
• Operate validation tools such as Hardware-in-the-Loop (HIL), Software-in-the-Loop (SIL), and diagnostic tools to evaluate system performance.
• Collect, analyze, and interpret test data to identify trends, anomalies, and root causes of system failures or deficiencies.
• Document and report test results with clear, concise technical communication to cross functional teams, including design, software, and quality engineering teams.
• Support troubleshooting and root cause analysis of validation issues, working collaboratively with development teams to implement corrective actions.
• Ensure validation activities are completed on time and align with project schedules and milestones.
• Maintain test equipment, fixtures, and facilities to ensure reliable operation and calibration as needed.
• Collaborate with external vendors, suppliers, and certification bodies for validation activities and compliance testing as required.
• Continuously improve validation processes, test methodologies, and tools to increase efficiency, accuracy, and coverage.
  
  

Required Knowledge, Skills, And Abilities

• Strong understanding of validation and verification processes in the automotive industry, particularly for Electric Vehicles (EVs).
• Hands-on experience with validation tools and equipment, including data acquisition systems, HIL, SIL, CANalyzer, CANoe, and oscilloscopes.
• Familiarity with industry standards and regulations, such as ISO 26262, FMVSS, and UNECE, related to EV safety and performance.
• Proficient in interpreting technical drawings, wiring diagrams, and system architecture documents.
• Skilled in data analysis and visualization using tools such as MATLAB, Python, or equivalent.
• Solid understanding of communication protocols (CAN, LIN, Ethernet) and diagnostic standards (UDS, OBD).
• Strong communication and interpersonal skills for effective collaboration with cross-functional teams, vendors, and external partners.
• Highly organized, detail-oriented, and capable of managing multiple tasks in a fast-paced environment.
• Demonstrates a strong work ethic with a proactive, hands-on approach to problem-solving.
• Self-motivated and able to work independently or within a team environment.
• Proficient in Microsoft Office applications (Excel, Word, Teams, Outlook) and familiar with project management and issue-tracking tools such as Jira.
  
  

Education, Experience, And/or Required Licenses

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Systems Engineering, or a related field is required. Equivalent education or experience may also be considered.
• Over 7 years of experience in validation and verification of automotive systems, preferably within the EV industry.
• Proven experience in test plan creation, execution, and reporting, with a focus on EV components such as Battery Management Systems (BMS), inverters, motors, and control units.
• Experience with validation standards and protocols, and working knowledge of safety-critical systems validation is highly desirable.
• Certifications in quality management, testing methodologies, or functional safety (ISO 26262) are a plus.